Industrial Engineer needed at Council for Scientific and Industrial Research

About the job:

• The CSIR has a vacancy for an Industrial Engineer in the Advanced Materials and Manufacturing impact area, within the Manufacturing cluster. The candidates will be responsible to optimise foundry and powder metallurgy production processes, improve efficiency, and ensure quality in the manufacturing of parts, components, and systems, while driving cost-effective solutions and continuous improvement initiatives. Implementation of 4IR technologies in operations.
• This position is based in Pretoria.

Key responsibilities:

• Analyse and optimise casting, sintering, compaction, and finishing processes to improve efficiency and reduce cycle times.
• Conduct time studies and process simulations to develop standard work procedures and improve machine utilisation.
• Improve furnace efficiency, powder blending uniformity, and material handling for consistent product quality
• Optimise powder mixing, pressing, sintering, and secondary operations to enhance density and mechanical properties
• Reduce scrap rates and improve yield in compaction and sintering by controlling process variables
• Integrate robotics, automation, and IoT sensors for real-time process monitoring in foundry and powder metallurgy operations.
• Evaluate and implement new technologies and equipment to enhance productivity and efficiency
• Implement Statistical Process Control (SPC) and Root Cause Analysis (RCA) to reduce defects such as porosity, inclusions, and cracks
• Develop and enforce Standard Operating Procedures (SOPs) to ensure consistent quality in metal powders and cast parts
• Reduce material waste by improving powder recovery, recycling processes, and metal utilisation
• Adhere to compliance with OSHA, EPA, and industry-specific safety regulations for foundry and powder metallurgy operations
• Enhance workplace safety by improving ventilation, dust control, and ergonomics in metalworking environments

Qualifications, skills and experience:

• A bachelors degree in industrial engineering or related field;
• A masters degree in industrial engineering will be advantageous;
• Five years experience in applied research environment or in a related industry;
• Solid experience in product development
• 3+ years of experience in foundry / powder metallurgy / metals processing related industries preferred;
• Solid understanding of Lean Manufacturing, Six Sigma, and SPC Methodologies;
• Proficiency in CAD, simulation tools, ERP/MRP systems, and data analytics;
• Sound problem-solving, leadership, and project management skills