Operations Controller – SAB Mafikeng Depot needed at The South African Breweries
Job title : Operations Controller – SAB Mafikeng Depot
Job Location : North West, Mahikeng
Deadline : May 04, 2025
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Key roles and responsibilities:
Warehouse Management
- Ensure compliance to 5’s Standard within and around Warehouse Operation and show results evolution
- Cascade all Global policies and ensure compliance to them
- Implement and design the management cycle e.g. Business Descriptions, SLA’s, Process Maps, KPI Indicators and ensure compliance with all warehouse staff and show results evolution
- Develop and continuously validate SOPs through management routines by using tools and ensure understanding by all warehouse employees (LnA, SCLOWD)
- Team rooms managed and updated through routine meetings to solve problems and drive performance
- Develop and maintain MCRS/MCL routines and track adherence there off
- Use problem solving tools e.g. 5 WHY, Abnormality Reports, SIC, OPLs, RACI’s, OWD’s, PDCA’s, etc. to develop action plans to show improvement on PI’s and KPI’s
- Cascade KPI’s and PI’s to individual warehouse employee level, standardize the KPI/PI achievements and monitor individual targets
- Ensure adherence to best practice generation process and execute approved projects and show result evolution
- Make use of GOP’s linked to warehouse KPS’S and insure 75% score is achieved
- Utilize GAPA and PDCA for chronic abnormality’s and execute actions derived from analysis
Inventory
- Ensure daily compliance of inventory counts
- Ensure compliance to inventory policy and use management tools to close gaps
- Ensure compliance to Quality Policy and use management tools to close gaps
- Manage the process on how to destroy and write off obsolete product in compliance with legal/environmental requirements
- Identify the root cause of inventory count variances and put action plans in place through problem solving tools to improve Inventory accuracy KPI
- Reduce Supply Chain Overheads through the utilization of problem-solving tools and management of stock age KPI’s
- Track and trend all operating variances within in the warehouse and utilize management tools to improve results
Layout Implementation
- Ensure adherence to the layout in line of certain warehouse activities e.g. Empties zone; Refusal zone; Order Picking zone; Repack zone; Finished Goods zone
- Track and manage warehouse management tools to ensure ABC compliance
- Trough MCL routine track compliance to all safety related processes within the warehouse
- Track and trend ABC compliance to realize warehouse efficiencies, Time and Motion studies and show Results evolution
Loading & Unloading Activities
- Track loading/unloading productivity and show results evolution
- Implement and monitor load scheduling
- Utilize Management tools to diagnose and address route cause
- Ensure load verification is taking place for departure and returns on T1 and T2
Improve Quality Standards
- Manage, track and trend 1. warehouse cleanliness, 2. pest control schedule adherence, 3. cross contamination from non-food grade chemicals, 4. daily temperature control and 5. product exposure
- Ensure 75% Compliance to the Global Warehouse GOP
- Implement and adhere to a Location-Based Inventory System to identify stored product
- Execute Action Plan to address the Stock Age Index KPI
- Track and trend %HL near to be blocked as a PI
- Ensure adherence to blocking standards on non conforming inventory
- Track, trend and manage sorting processes to reduce MBFU% and to improve sorting productivity by utilizing management tools
- Track and trend broken cases by operator, picker and sorter to develop action plan to improve total breakage costs
- Create a quality induction programme and ensure 100% compliance on training to warehouse staff
- Track, trend and manage the distribution returns policy to ensure alignment with the quality policy
- Track, trend and manage repacking operation to conform to quality standards and to improve repacking productivity
Picking Standards
- Ensure adherence to the standardized picking process and ensure compliance through management routines that ensure a safe and productive process
- Insure Picking area has a productive ergonomic layout that allows zero-man machine interactions
- Create and monitor picking KPI’s/Pi’s Case/Per man Hour, Replenishment adherence
Sorting Standards
- Sorting Guideline adherence & targets met -Sorting resources planned, trained & quality bottle sorting performed. Random bottle sorting inspection performed daily, gaps identified & action plans implemented
- Ensure sorting area has a productive ergonomic layout that allows zero man machine interactions
- Create and monitor sorting KPI’s/Pi’s CA’s/Per man Hour, show positive brewery MBFU evolution
Productivity & Capacity Managed
- Ensure 75% Compliance to the Warehouse Labour Productivity GOP to improve the KPI
- Design and maintain sizing simulator to address optimal Labour and equipment resourcing
- Allocate and assign Labour activities utilizing the SKAP tool
- Develop and Manage the Warehouse Capacity Utilization model to improve Warehouse efficiency
- Implement and manage waste plan and recycling operation by type of material: paper/carton, plastic by type: PET, PS, PP etc.,metal–aluminium, iron, etc., glass, food remains, other types, unrecyclable
- Manage TCT and there are actions plans visible to improve it and it is also measured in Loading/Unloading and Replenishment
Safe Warehouse Practices
- Ensure & maintain a safe warehouse operation driving awareness and compliance to all the relevant safety blocks
Minimum requirements:
- 3 year relevant diploma/degree
- 3+ years Warehouse and or logistics experience advantageous
- Highly level computer user (MS Office, Oasis, Handheld devices)
- SAP proficient
- Good interpersonal skills / builds good relationships
- Superior planning ability
- Ability to work under pressure
- Good verbal and communication skills
- Good self-management practices
- Strong achievement orientation
- Ability to adapt to and implement change effectively
- Excellent coaching capability
How to Apply for this Offer
Interested and Qualified candidates should Click here to Apply Now
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